Ketchup Filling Machine

Project Name: Ketchup Filling Machine

Rated Capacity:40-60BPM（based on 750ml, with 300ml, 500ml included, PEscrew cap）

Product: Sauce Jam

Filling temperature: about 82℃

Packing specification:

Containers and specifications of Ketchup Filling Machine
Material		Shape	Filling volume（ml）			Filling level（mm）			Neck type
PET		Round Bottle	750, with 500 and 300 included			Distance to Bottle neck≤25mm			PCO28
Adjustable specifications of the bottle type		Customers need to buy additional change-over parts for the different bottles. If using square bottles, then bottle separating system will be added.
		Packaging system
Container Label & Control Mode				PVC shrink labeler			Palletizing system
Hot Melt Roll-fed	Half-label			Packaging system	Min.Spec		Palletizing requirement	Min.Spec
Full Label	Automatic			——	—–		Manual palletizer	——
Manual	——

Note: above data needs to be confirmed with customer.

User Ambient Conditions：

Temperature：10～40℃；

Humidity：No dew

User Electrical Supply Specification：

Three-phase five-wire system；

F class insulation；

I. Flowchart of Ketchup Filling Machine

		Raw material
		↓
		Volumetric filling	←	Blow molder	←	Preform
Air purification unit		↓
	→	Capping	←	Sterile air drying	←	Sterile water rinsing	←	Cap sorter	←	Cap elevator
		↓				↑				↑
		Air blow dryer				①				Cap
		↓
		Bottle body ink jet
		↓
		Light
		↓
		Sleeve labeling machine	←	Label
		↓
		Light
		↓
		Full bottle conveying system	→	Film Shrinker	→	Case conveyor	→	Manual palletizer	→	Finished product storage

Note：Above flow chart is only for reference, which can be amended by customer’s requirement.

II.Main Design Parameters of Ketchup Filling Machine

Item	Design parameters
Product sterilization	Tubular UHT sterilization	By the customer
Cap Sterilization condition	Ozone rinsing	≥10s
	Sterile compressed air drying	2bar，≥2s
Filling Temperature	Ambient temperature
Use of filling recycle water	Customers determine
Use of cap rinsing recycle water	Customers determine

Note：

Above technical parameters are basic data for equipment model determination and configuration in this proposal;

Any adjustment to these data,will lead the change of equipment model and configuration